TOOLING-LED. REPEAT-PRODUCTION READY.
Die casting is considered for repeat-production aluminum or zinc parts where tooling can support the required geometry and volume. The drawing review focuses on draft, wall consistency, ribs, bosses, parting lines, ejector locations, functional interfaces and the surfaces that may need secondary CNC machining. Cast surfaces and machined interfaces are planned separately so the part meets its functional and appearance requirements.
From Your DrawingMATERIAL OPTIONS
Aluminum and zinc alloy are reviewed with castability, feature detail, functional interfaces, appearance requirements, secondary machining and finish. Alloy selection is part of the tooling and geometry decision, not a separate afterthought.
Material guideSELECTED MATERIAL
Review cast geometry, functional interfaces, finish compatibility and secondary machining together for repeat-production parts.
SURFACE FINISHES
Separate as-cast surfaces from critical holes, threads, bores, mounting faces and other interfaces that may need secondary CNC machining. Identify visible faces, finish requirements and masking needs before the route is fixed.
A cost-efficient finish retaining the cast surface for non-cosmetic or internal features.
View MoreA durable colored coating for cast housings and exterior components.
View MoreA flexible color finish for visual requirements and controlled surface coverage.
View MoreA metallic plated layer for added corrosion resistance or appearance.
View MoreA uniform matte texture that prepares surfaces and reduces visible marks.
View MoreSecondary machining for critical holes, threads and assembly interfaces.
View MoreBUILT FOR A WIDE RANGE OF INDUSTRIES
Suitable for repeat-production housings, covers, handles and detailed components where a tooling route can be evaluated against alloy, quantity, geometry, secondary-machining needs and functional surfaces.
Explore All Applications →
Repeatable housings, covers and thermal-management components
Program-specific lightweight cast equipment components
Equipment housings, handles and durable device components
Detailed RF, network and heat-management housings
Electrical enclosures and durable power-system components
Detailed housings and hardware for corrosion-conscious assemblies
BUILT FOR DEMANDING PROJECTS
The review distinguishes the features that can be cast from the interfaces that should be machined or controlled after casting.
Repeat-production value depends on the approved part, alloy, quantity and tooling assumptions; no universal production threshold is published.
Draft, wall consistency, ribs, bosses, parting lines and ejector locations are reviewed together for a practical die-casting route.
Identify critical holes, threads, bores, mounting faces and sealing or assembly interfaces that may need secondary machining.
State whether aluminum or zinc alloy is preferred, then define as-cast, machined and cosmetic surfaces separately.
Call out critical dimensions, first-article needs, CMM requirements where applicable and any agreed documentation.
A CLEARER PATH TO YOUR PARTS
The process review connects tooling assumptions to cast geometry, secondary machining, finish and drawing-defined inspection instead of treating the cast part as a finished part by default.
Provide the 2D/3D drawing, preferred aluminum or zinc alloy, expected quantity, critical dimensions, secondary-machining needs, finish, delivery target and inspection requirements.
Review draft, wall consistency, ribs, bosses, parting lines, ejector locations, functional surfaces and any required secondary CNC machining.
Plan tooling assumptions, casting and secondary operations around the approved alloy, geometry and the distinction between cast and machined surfaces.
Check drawing-defined cast geometry and critical machined interfaces. CMM inspection can be used where appropriate to the project; requirements are agreed before production.
Plan samples, production and shipment from the approved drawing, alloy, quantity, finish and agreed delivery terms.
QUALITY ASSURANCE
Inspection is planned around the cast geometry, machined features, functional interfaces and cosmetic requirements defined for the finished part.
Our Quality Process →
FROM PROTOTYPE TO PRODUCTION
A tooling-backed route is evaluated for repeat projects. A typical starting quantity is 1,000 pcs, subject to the approved part, alloy, tooling assumptions and order requirements; samples are typically 15–30 days.
Samples are typically 15–30 days, subject to the approved design, alloy, tooling and project requirements
Evaluate tooling assumptions, quantity, secondary machining, finish and inspection scope before scheduling
Production timing depends on quantity and the agreed project scope; tooling lead time is established during quotation
FREQUENTLY ASKED QUESTIONS